CapabilitiesMetal Stamping ServicesDesigning & Testing ServicesGlobal Sourcing OptionsPast ProjectsPowdered Metal to Metal Stamping Conversion of an ABS Assembly for the Automotive IndustryManufacturing Process Improvement for a Solar Industry ComponentProduct Localization for Transplanted OEM'sExpanding Globally With Our CustomerEngineering & Metal Stamping of a Mounting Bracket for the Safety Restraint Industry

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Manufacturing Process Improvement for a Solar Industry Component

Solar Industry Component
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Solar Industry Component

A.J. Rose knows that virtually every prospective and existing customer regularly faces a variety of quality, safety, production and cost challenges. As a result, we've honed our ability to ask the right questions, listen strategically and develop practical, effective solutions that offer multiple wins.

A client turned to us because their current stamping vendor was providing a fallout rate that was unacceptable on one of their deep drawn stamping products. We evaluated the stamping and determined that if the component were to include both new and modified features, the part could be manufactured using an entirely different process. We leveraged our in-depth knowledge of deep-draw forming as well as our understanding of raw materials to come up with a viable solution.

Once the client gave us the go-ahead, we designed and built new tooling and developed a new machine to accommodate the new process. As a result, the solar energy customer reaps the cost-savings associated with our ability to reduce the scrap fallout to under 2%.

To learn more about this project, please see below and give us a call to discuss your specific challenges and needs.

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Manufacturing Process Improvement Project Highlights

Product Name Manufacturing Process Improvement of a Solar Component
Product Description This component is used within solar energy generation.
Capabilities Applied/Processes Manufacturing Process Improvement
  • Existing process had high scrap fallout
  • Evaluated the current process
  • Applied our extensive knowledge of deep draw forming
Tooling Design and Manufacturing
  • Generation of CAD part prints
  • Designed and created a new machine and the tooling
Prototype Manufacturing

Production Manufacturing
Tightest Tolerances +- .003"
Material of Component Stainless Steel
Benefits New manufacturing process yielded less than 2% scrap
New process also produced a less expensive component
Industry for Use Solar
Standards Met Customer supplied specifications
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